De-coring machines,De-coring Station, Decoring units, Casting decoring systems, De-coring of castings
De-coring Machine,
De-coring Station
The casting Decoring Machine is mainly used for cleaning sand cores of various aluminum alloy castings with complex cavities. Pump body, casing, and other castings.
What is De-coring Machine?
The casting Decoring Machine/De-coring Station is an advanced structure, high-efficiency production of sand core removal equipment for non-ferrous metal castings. It is mainly used for cleaning sand cores of various aluminum alloy castings with complex cavities. Pump body, casing, and other castings.
De-coring is fast and reliable, short cycle time, safe and environmentally friendly, has high efficiency, has low energy consumption, is suitable for mass production of various scale product lines, and can be connected to the advantages of various production lines.
Read More: Best Guide to Decoring Hammer
Working Principle of De-coring Machine
The sand core is separated from the surface of the casting
- Place the casting in a pneumatic clamp to clamp;
- High-frequency hammering with a De-coring hammer;
- The sand core is separated from the surface of the casting and cracked into blocks.
Fragmentation and removal of sand core
- The vibration motor vibrates at a high frequency, which generates a high acceleration and breaks the sand core;
- At the bottom of the machine, waste sand is collected through a belt.
5 Features of De-coring Machine
- Robust and reliable, simple operation;
- Low noise and little impact on the environment;
- Reduce labor costs and improve production efficiency;
- Suitable for large, medium, and small batch production;
- Easy to connect to various production lines.
Specification of Decoring Machine/De-coring Station
| Name | Level Decoring machine | Vertical Decoring machine | Vertical Dump Decoring machine |
| Placement method | Vertical | Level | Level |
| Hammer direction | Level | Vertical | Vertical |
| Principle | 1. Operation mode: manual, fully automatic 2. Set up a soundproof protection room 3. Configure more than 2 decoring hammers | 1. Operation mode: manual, fully automatic 2. Set up a soundproof protection room 3. Configure more than 2 decoring hammers 4. The working platform is equipped with a shock absorption mechanism | 1. Operation mode: manual, fully automatic 2. Hammering and flipping are performed simultaneously 3. Set up a soundproof protection room 4. Configure more than 2 decoring hammers 5. The working platform is equipped with a shock absorption mechanism 6. Set up a turnover mechanism |
| Station | >=2 | >=2 | >=2 |
| Features | 1. The sand flows out smoothly during the hammering process2. There is basically no need for manual secondary processing | 1. Good compatibility of castings 2. The bottom tooling of the casting is easy to make 3. Good casting stability | 1. Good compatibility of castings 2. The bottom tooling of the casting is easy to make 3. Good casting stability 4. The sand flows out smoothly during the hammering process, and the castings have no residual sand |
| Lack | 1. Poor compatibility of castings 2. It is difficult to fix the casting3. Poor casting stability | Some castings need manual sand pour processing when picking up parts | 1. The price is higher 2. The equipment is large |
Working video of casting De-coring machine
How is the sand taken out from the de-coring machine?
- Method 1: There is a trolley for receiving sand under the equipment, and the sand falls into the trolley. When the trolley is full, the trolley is manually transported away and the sand is returned to the trolley for recycling.
- The second method: A belt conveyor is installed under the equipment, and the belt conveyor is equipped with a sandbox outside the equipment. The sand is transported from the bottom of the equipment to the sandbox outside the equipment.
The method of conveying waste sand by belt conveyor is the best choice for waste sand collection.
How to consult more accurately
You can provide us with the dimensional data of the workpiece (the best in three dimensions, the outer dimension of the workpiece is not the least, and the size of the largest workpiece) so that I can provide a complete equipment design plan and dimensional data based on the above information.
Three-dimensional data: X-T general format
About the De-coring Machine Manufacturer
We are a specialized enterprise of automatic casting cleaning equipment, focusing on the design, development, and production of intelligent robot finishing of steel castings and non-ferrous metal castings such as aluminum and copper.
BIT has developed a highly flexible and intelligent automatic casting robot cleaning production line and the robot finishing unit, which are mainly used for the post-cleaning procedures of steel castings and aluminum castings, providing Vibration shakeout machine, casting decoring systems, pouring riser cutting, deburring, and polishing And other continuous robotic automation solutions
BIT designs and manufactures a complete robot cleaning automatic production line and a robot finishing unit that can automatically process all the casting cleaning steps. Combined with industrial robots, it provides the most perfect solution for the post-finishing and cleaning of castings. All finishing units will be individually designed in accordance with the capacity and tempo provided by the customer and other technical data.
- Automated cleaning unit: high-frequency vibration de-coring machine (aluminum alloy castings), vibration de-coring machine (cast iron cylinder block, cylinder head), high-speed vertical band sawing machine, casting riser CNC cutting sawing machine, casting intelligent grinding machine.
- Robot intelligent cleaning unit: robot casting core removal center, robot pouring riser cutting center (high-speed circular saw, high-speed vertical band saw), robot deburring and polishing center.
- Robotic cleaning automated production line: Provide continuous robotic automated production lines such as vibration sand shaking, sand de-coring, pouring riser cutting, deburring, and polishing.
Read More: Casting Wikipedia
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