Decoring machine equipment for gray iron castings
Decoring machine equipment systems are always challenged to adapt to the continuous dynamic development of the automotive industry. The aided pneumatic frequency transmitter can effectively remove sand from heavy castings. During this time the casting is not clamped but can vibrate freely at its natural frequency. This process achieves much better results than conventional methods.
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Features of the decoring machine system
Manual, semi-automatic or fully automatic loading of the corer system
Effective Sand Cleaning Method Specifically for Gray Iron Castings
low cost
flexible clamping system
Easy integration of swivel or blower units
Built-in sand tube
More Detail: Decoring Machine, Guide to Decoring Systems of Castings
Decoring Machine
The casting Decoring Machine is an advanced structure, high-efficiency production of sand core removal equipment for non-ferrous metal castings. It is mainly used for cleaning sand cores of various aluminum alloy castings with complex cavities. Pump body, casing, and other castings.
Types 1#: Decoring machine system workstation–Application of gray iron crankcase
The decoring machine systems workstation is specially designed to meet high reliability and high flexibility of castings. The complete decoring system concept is based on a reciprocating system that places, feeds, holds and ejects castings during the decoring process.
Decoring process
After the casting arrives at the decoring machine system workstation, the casting is pressed up by the lifting unit to the casting centering device and bulkhead. The casting remains unclamped and can therefore vibrate at its natural frequency. This effectively breaks up stuck cores. After the decoring hammer and related coring procedures, the casting is lowered again and sent out from the corer system workstation by the reciprocating system.
Technical data
- Decoring machine system workstation Decoring Hammer Quantity: Three Read More: Decoring hammer
- Decored Casting Type: Crankcase
- Degree of automation: fully automated
- Loading and unloading: reciprocating system
- Sand discharge: sand guide plate and vibrating conveyor trough
Types 2#: Rotary Decoring Machine System Workstation–Application of Gray Iron Crankcase
Rotary decoring machine systems for Gray Iron Cylinder Heads and Crankcases Workstation provides customized decoring solutions with integrated rotary function in the field of gray iron. A crankcase or two cylinder heads are transported from the transport rack to the rotary decoring system workstation via rolling tracks. The actual decoring unit with special decoring hammers for gray iron is located at the workstation of the rotary decoring machine system.
Decoring process
Once the casting is in the decoring machine system workstation, it is lifted by rolling tracks. During the decoring process, the entire decoring unit is rotated by a special roller design. This allows the sand in the casting to flow out through all openings. After the decoring process is completed, the castings leave the decoring machine system workstation from the transport rack.
Technical data
- Number of Decoring Hammers in Decoring System Workstation: 4
- Casting Types Decored: Crankcases and Cylinder Heads
- Degree of automation: Manually by rolling track conveyor
- Loading and unloading: rolling track
- Sand discharge: sand guide plate and vibrating conveyor trough
Types 3#: Decoring machine system workstation–Application of gray iron cylinder head
It is only natural that the decoring machine system workstation is applied to the gray iron field for customized solutions. The cylinder head decoring machine workstation mentioned here is such a system.
Decoring process
Cylinder heads from cylinders 1 to 6 are fed into the decoring machine station via rolling tracks. There are two locations for removing cores. Once here, the casting is lifted by rolling tracks. Then start the actual decoring process, the decoring hammer crushes the sand core so that the loose sand can flow out of the casting smoothly.
Technical data
- Decoring machine system workstation Decoring Hammer Quantity: 4
- Decored Casting Types: 1 Cylinder to 6 Cylinder Heads
- Degree of automation: fully automated through rolling track conveying device
- Loading and unloading: rolling track
- Sand discharge: sand guide plate and vibrating conveyor trough
Decoring Hammer
The No. 1 decoring hammer brand in China’s market share efficiency.
You can imagine how many world-class automobile brands are in the Chinese market, most of their cylinder casting sand cleaning is using KCEN70plus series high-frequency air flushing decoring hammer. In the Chinese market, KCEN70plus has won more trust due to its quality and high efficiency of decoring in casting, and of course, there are more orders.
More Detail: CN Top Brand: Decoring Hammer, Vibratory Decoring of Casting